TYWH Calcium Carbide Gas Yield and Testing Process

Gas yield is a key indicator of calcium carbide's quality and performance, directly affecting acetylene production efficiency and industrial applications. TYWH ensures consistent gas yield by employing standardized testing procedures and high-precision equipment to meet stringent customer requirements.

TYWH uses internationally standardized testing equipment to guarantee precise and reliable results.

1.1 Components of Testing Equipment and Their Functions

Glass Water Tank (A): Holds a fixed volume of water to create a controlled chemical reaction environment, ensuring uniform testing conditions.

Sample Chamber (B): Holds a measured quantity of calcium carbide (CaC₂) to maintain consistency and prevent sample deviations.

Reactor (C): Facilitates the reaction between water and calcium carbide to generate acetylene gas, simulating production conditions for accurate gas yield assessment.

U-tube Manometer (D): Monitors pressure changes during the reaction, ensuring the process remains within safe limits.

Bell Jar (E): Tracks the volume of acetylene gas produced, providing a visual and measurable indicator of gas yield.

Ruler (F): Measures the gas volume precisely to calculate the yield.

Thermometer (G): Continuously monitors the temperature inside the floating tank to eliminate errors caused by temperature fluctuations.

1.2 Gas Yield Calculation Formula

TYWH strictly adheres to the following gas yield formula to ensure accuracy:

G=[a*h*(P-P')x293.2 ]/101.3x(273.2+t) 

Variables:

G: Gas yield value

h: Height of Cylinder up rising

P: Atmospheric Pressure' of100.9 Kpa

t: Temperature in Gas Floating Cylinder

P': 'Saturated NaCl2 Solution value under 't'℃

a: constant as 0.6376 (Adjustable based on Testing Equipment Calibration)

This formula integrates precise variables and calibrations, ensuring that every test meets internationally recognized high standards.

2.1 High-Precision Equipment and Standardized Processes

Uses advanced, fully calibrated equipment to guarantee stable and accurate measurements.

Follows ISO-certified testing protocols, ensuring consistent testing conditions and reproducibility.

2.2 Strict Environmental Controls

Monitors floating tank temperature and atmospheric pressure in real time to maintain standardized testing conditions.

Synchronizes reaction processes and measurement data through the combined use of U-tube manometers and bell jar rulers.

2.3 Comprehensive Data Recording and Traceability

Generates detailed reports for every test, providing traceable records of testing procedures and equipment status.

Ensures complete transparency and control over product quality.

Accurate gas yield testing offers significant benefits to customers:

Increased Production Efficiency: Ensures complete reaction of calcium carbide, reducing raw material waste and maximizing acetylene output.

Stable Product Performance: Consistent gas yield guarantees uniformity in downstream production processes.

Lower Operating Costs: Efficient use of calcium carbide minimizes disruptions and raw material replacement expenses caused by quality issues.

Advanced Testing Technology: TYWH employs state-of-the-art equipment and precise formulas to meet rigorous gas yield standards.

Comprehensive Quality Assurance: From raw material analysis to final product testing, TYWH follows strict standards to deliver exceptional quality.

Outstanding Service Expertise: With a proven track record, TYWH has been a reliable supplier to global acetylene manufacturers and steel producers.

If you’re interested in learning more about TYWH’s gas yield testing process or product performance, contact our technical team today. We provide tailored solutions to meet your production needs.

Choose TYWH for superior quality, improved production efficiency, and a sustainable future!